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Cable Tray Roll Forming Machine Series
Middle East Cable Trays Roll Forming Machine
Middle East Cable Trays Roll Forming Machine
Middle East Cable Trays Roll Forming Machine
Middle East Cable Trays Roll Forming Machine
Middle East Cable Trays Roll Forming Machine

Middle East Cable Trays Roll Forming Machine

The Middle East Cable Tray Roll Forming Machine is specialized equipment developed to meet the demands of construction, power, and industrial projects in the Middle East. It is capable of producing trough-type, ladder-type, and combined-type cable trays that comply with local engineering standards. Suitable for processing materials such as galvanized steel and stainless steel, the machine can be customized to produce various specifications and dimensions according to client requirements.

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I. Equipment Introduction

The Middle East Cable Tray Roll Forming Machine is an automated cold-roll forming system designed specifically to manufacture perforated cable trays that meet the requirements of the Middle East market. Utilizing a continuous cold-roll forming process, the equipment integrates uncoiling, leveling, punching, forming, and cutting into a single, streamlined operation, directly producing finished perforated cable trays from steel coil stock.

The entire line features fully automatic PLC control and a modular, adjustable forming unit; a single set of rollers accommodates multiple specifications, with width and height adjustments performed automatically by motors, enabling rapid profile changes via touchscreen parameter input. The system is compatible with various materials—including pre-galvanized steel, hot-dip galvanized sheet, stainless steel, and aluminum-magnesium-zinc alloy—and supports a specification range of 50–900 mm in width and 15–150 mm in height.

Perforated cable trays feature a base and side panels densely arranged with uniform ventilation holes. While structurally similar to solid-bottom (non-perforated) trays, they are distinguished by the dense pattern of holes in the base. This design offers multiple advantages, including superior ventilation and heat dissipation, reduced weight, and ease of installation, making them widely used in projects across the Middle East—such as petrochemical facilities, power and energy plants, data centers, and photovoltaic power stations.


II. Core Advantages and Selling Points

1. Excellent Heat Dissipation, Extending Cable Lifespan
The dense perforation structure creates air convection channels, significantly improving heat dissipation efficiency. This design effectively lowers cable temperatures and slows the aging of insulation layers. This advantage is particularly pronounced in the high-temperature environments of the Middle East (where summer surface temperatures can exceed 50°C); for every 10–15°C reduction in operating temperature, the cable's service life can be substantially extended. The dense perforation design ensures maximum heat dissipation and airflow, effectively preventing the derating of current-carrying capacity caused by overheating.

2. Lightweight Design, Reducing Overall Costs
Strategic perforation of the metal material reduces material usage and effectively lowers the weight of the cable tray. Lightweight trays facilitate easier transport and installation, reduce the load on supports and hangers, and lower overall project costs. While providing necessary cable support and protection, these trays offer superior ventilation and heat dissipation; they are lightweight, cost-effective, and easy to maintain. Achieving equivalent load-bearing capacity with less material makes them ideal for long-distance, wide-span outdoor installations in the Middle East.

3. Superior Corrosion Resistance, Suited for Harsh Middle Eastern Environments
The Middle East's climate—characterized by high temperatures, high salinity (salt spray), and intense sand and dust—demands exceptional corrosion resistance. Middle East/GCC standards build upon IEC requirements by adding specifications for high-temperature adaptability (≥55°C) and dust/moisture protection (IP54). These trays offer various surface treatment options, including pre-galvanized steel, hot-dip galvanizing (HDG), electrostatic powder coating, and aluminum-magnesium-zinc coating. Zinc coating thicknesses meet salt spray test requirements (e.g., ≥12μm). Compatible with materials such as Q235 carbon steel and 304/316 stainless steel, the products ensure stable, long-term operation in harsh conditions, including petrochemical facilities, marine environments, and desert regions.

4. Flexible Cabling and Easy Maintenance
The dense perforation design offers greater flexibility for cable securing and adjustment; the uniform holes in the base and side panels facilitate the use of cable ties, cable breakouts, and future system expansions. These trays are well-suited for complex engineering environments and offer high space utilization efficiency. Cables can be routed directly out through existing openings in the side walls, eliminating the need for additional drilling and simplifying installation and maintenance.

5. Versatile and Flexible Production
A single set of rollers accommodates multiple specifications; changing product types does not require replacing the entire tooling set—adjustments to the roll gap and roller position via the motor suffice.
Capable of producing cable trays with dense perforation patterns in various widths, heights, and thicknesses.
Punching dies feature a quick-change drawer-style design, minimizing downtime to just a few minutes.
Flexible switching and rapid order response make it ideal for high-mix, low-volume production needs.

6. High Efficiency, Stability, and Leading Productivity
Punching speed: 60–90 strokes/minute
Forming speed: 10–15 meters/minute
Servo-driven feeding ensures precise positioning and reduces material waste.
Gearbox transmission with independent drives for each stand ensures stable, high-intensity operation over long periods.

7. Intelligent Control and Ease of Operation
Fully automated PLC control with a touchscreen HMI makes parameter setting intuitive and convenient.
Switching specifications requires only numerical input, with adjustments performed automatically.
Significantly lowers operator skill requirements.

III. Application Areas

Thanks to their comprehensive advantages—such as excellent heat dissipation, a lightweight yet high-strength build, and corrosion resistance—perforated cable trays are widely used in the Middle East across the following sectors:

Petrochemical Industry: Refineries, chemical plants, and offshore platforms—offering superior corrosion resistance and suitability for high-temperature, high-salinity environments.

Power Systems: Power plants, substations, and power transmission and distribution projects—the perforated design ensures adequate heat dissipation for large-cross-section power cables.

Photovoltaic (PV) Plants: Large-scale ground-mounted PV stations—lightweight design reduces the load on support structures, while heat dissipation capabilities ensure stable cable operation in high-temperature environments.

Data Centers: Cable management for server rooms and communication base stations—the perforated structure maximizes airflow, preventing cable overheating and the associated need for current derating.

Rail Transit: Cable support and protection for high-speed rail, metro stations, and tunnels.

Construction Projects: Power and low-voltage cabling systems for commercial complexes, office buildings, hospitals, etc.—featuring an aesthetically pleasing appearance, simple structure, and ease of installation.

IV. Production Process

Uncoiling → Leveling/Flattening → Servo Feeding/Punching/Cutting → Conveyor Roller Table → Guided Infeed → Roll Forming → Finished Product Discharge

Process Step Description
Uncoiling: Hydraulic uncoiling to support and feed the steel coil
Leveling/Flattening: Multi-roller leveling to eliminate internal stress and ensure forming precision
Servo Feeding + Punching Precise positioning; simultaneous punching of dense hole patterns; punching speed of 60–90 strokes/minute
Guided Infeed: Automatic material guiding and alignment; accommodates varying widths
Roll Forming: Modular, adjustable forming unit; one set of rollers covers multiple specifications
Fixed-Length Cutting: Automatic length measurement and hydraulic cutting; produces clean, smooth edges
Finished Product Discharge: Output of finished products; smooth, continuous line operation

V. Service & Support

Solution Design: Personalized equipment selection and production line layout based on client drawings, capacity requirements, and Middle East market standards.

Custom Manufacturing: Support for non-standard customization, with full control over the entire process—from roll design to complete line manufacturing.

Installation & Commissioning: On-site installation, commissioning, and operator training provided by engineers to ensure rapid production startup.

After-Sales Support: Long-term technical consultation and spare parts supply; engineers hold valid visas and are available for on-site service worldwide at any time.

Standards Support: Provision of technical documentation confirming compliance with IEC61537 standards, assisting clients in obtaining Middle East certifications such as DEWA and GCC.

VI. Why Choose Us

Nearly 20 years of manufacturing experience: Mature technology, refined processes, and reliable quality

Direct manufacturer: No middlemen, offering excellent value for money

Middle East market expertise: Deep understanding of the corrosion resistance and heat dissipation requirements for cable trays in the region's high-temperature and high-salinity environments

International manufacturing standards: Strict adherence to IEC61537 standards and full CE certification

Strong custom engineering capabilities: Ability to design various complex cold-roll forming lines tailored to specific needs

Global service network: Engineers with ready travel visas and rapid response capabilities

Item Parameter
Shaft diameter Φ70mm/Φ90mm (CNC turned and super-precision ground)
Spindle material High-quality 40Cr, quenched and tempered (HB220-260)
Forming machine motor power 15 kW; K-series gear reducer
Traversing motors 2 x 0.75 kW + 1 x 2.2 kW
Forming line speed 2–10 m/min; cut length > 3 m
Number of forming stations 18
Roller material Cr12MoV (CNC machined, hard chrome-plated surface)
Roller quantity 1 set
Roller heat treatment Quenching (HRC58-62)
Safety guard Protective housing installed on the drive side

CDXcj

Uncoiler-Leveler Integrated Machine — Servo Feeding & Punching — Roller Conveyor — Guide Feeding — Roll Forming — Discharge

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About
Wuxi Yanwu Xinhui Technology Co., Ltd.

Established in 2012, Wuxi Yanwu Machinery Co., Ltd., is a professional manufacturer specializing in the R&D, design, manufacturing, and servicing of cold roll forming equipment. The company is dedicated to providing global customers with integrated solutions for automated cold roll forming production lines.

Our main products include cable tray forming machines, racking forming machines, C/Z purlin machines, solar mounting bracket forming machines, floor deck machines, door frame machines, automotive profile equipment, and cut-to-length/slitting lines.

These products are widely used in the construction, electrical power, logistics and warehousing, automotive manufacturing, new energy, and infrastructure sectors.

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News
  • The new generation of slot-type cable tray cold bending machine has been launched with great success.
    The new generation of slot-type cable tray cold bending forming machine has been officially launched. It is targeted at cable tray manufacturing enterprises and focuses on the profile production requirements of power infrastructure, data centers, and new energy supporting projects. With an integrated continuous cold bending process, it addresses the industry pain points of traditional split bending processes, such as poor accuracy, low efficiency, and high labor costs. It provides cable tray manufacturers with automated and highly stable profile production equipment solutions. With the continuous construction of new power systems, data centers, factory and municipal distribution projects, slot-type cable trays, as protective support components for cables, have higher requirements for profile size consistency, forming strength, and delivery cycle. The traditional processing mode often involves individual bending of plates and secondary punching, with multiple process flows, which are prone to bending deviations, hole misalignment, and incomplete jointing, resulting in high material loss and high dependence on skilled workers. This slot-type cable tray cold bending machine integrates opening, leveling, online punching, continuous roller pressing cold bending, servo fixed-length cutting, and material stacking. After the galvanized steel strip is sent to the production line, it is formed into a complete slot-type cable tray in one step, without the need for secondary processing. The equipment uses multiple precision rolling rollers for progressive cold bending forming, with a forming size error controlled within ±0.5mm, good slot body straightness, regular bending edges, strong finished product rigidity, and effectively guarantees the later cable tray jointing and installation accuracy. It is equipped with a PLC touch control intelligent system, allowing parameters to be set quickly, and it can quickly switch between various cable tray specifications, suitable for different width and height slot-type cable tray production. It is multi-purpose in one machine. The production line operates stably, forms quickly, significantly reduces the number of workers, reduces material loss, and improves production capacity. The equipment is compatible with various raw materials such as galvanized plates and color steel plates, and the produced slot-type cable trays are widely used in data centers, factory distribution, rail transit, photovoltaic and wind power, building construction, etc., meeting the requirements for the protection of strong and weak wire cables. The equipment adopts a modular structure design, is convenient for maintenance, supports customized functional upgrades, and can be connected to the existing automation production lines. Based on mature equipment research and manufacturing capabilities, it can provide customers with equipment debugging, technical training, and integrated after-sales operation and maintenance services, helping cable tray manufacturing enterprises achieve automation upgrades, reduce costs, increase efficiency, and empower the high-quality development of domestic and foreign power infrastructure supporting industries.
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  • L-edge Angle Steel Profile Machine: Cold bending forming technology empowers the new infrastructure of architectural decoration.
    Product Positioning and Core FunctionThe L-edge angle steel profile machine is a cold bending forming equipment specifically designed for manufacturing L-shaped cross-section steel profiles. The L-shaped profiles, as an important component of the steel profile system, are mainly used for connecting the ceiling and walls and reinforcing the corners of partition walls. In practical applications, this product can effectively solve problems such as warping of the edges and corners of the sheet material and unsightly gaps, thereby enhancing the overall decorative effect. Steel profiles are classified by cross-sectional form into various specifications such as V-type, C-type, T-type, L-type, and U-type. Among them, the L-type profiles, due to their unique right-angle structure, play an irreplaceable role in detailed construction processes such as edge finishing and corner sealing. Technical Features and Performance AdvantagesThe modern L-edge angle steel profile machine adopts the cold bending forming process. The galvanized steel strip is continuously bent and deformed through a group of gradually changing profile surfaces during the process at room temperature, ultimately forming an accurate L-shaped cross-section. This process route has significant advantages such as high material utilization rate, fast production efficiency, and good product consistency. In terms of automation control, the advanced L-type profile production line has achieved full-process automation operations. A typical production line configuration includes: an automatic two-in-one unwinding and leveling machine, a fully automatic servo tracking rolling system, high-precision and high-speed forming equipment, a fully automatic servo tracking shearing system, and core modules such as the support frame. Through the computer control system for tracking rolling and shearing, the equipment can simultaneously complete punching and cutting operations during the forming process, effectively replacing the traditional post-forming punching process, which saves labor and ensures product consistency. In terms of forming accuracy, the rollers made of high-strength mold steel such as Cr12MoV, after vacuum heat treatment, can reach a hardness of HRC58-62, ensuring long-term stable operation. Combined with the servo-driven feeding system, the feeding accuracy can be controlled within ±0.5mm, meeting the strict requirements of architectural decoration for the size accuracy of the profiles. Trend of Intelligent UpgradeCurrently, the L-edge angle steel profile machine is accelerating its evolution towards intelligence and flexibility. The PLC control system is equipped with a user-friendly touch screen interface, supporting multi-language operation and formula storage functions. Operators can quickly call up the production parameters of different specifications of products to achieve rapid model change. It is worth noting that the integration of laser cutting technology with the profile machine is becoming a new industry trend. Compared with traditional mechanical shearing, laser cutting has advantages such as smooth and hairless cutting edges, no contact with molds, and low noise. The cutting edge width can be controlled within 0.1- 0.3 mm. This technological breakthrough not only improves product accuracy but also enables economic small-batch and multi-variety customized production, providing a new solution for the processing of irregular components in prefabricated buildings. Market Prospects and Industry OpportunitiesFrom the investment dynamics of the steel profile equipment industry, the market for steel profile equipment remains active. For example, Guangdong Quan Tan Jing Gong Technology Co., Ltd. has a new project with a total investment of 150 million yuan, mainly engaged in the production of fully automatic universal steel profile machine production lines and conventional steel profile machines. After the project is completed, it is expected to produce 300 conventional steel profile machines annually. This investment scale reflects the continuous demand for steel profile equipment in the market. Industry analysis indicates that with the deepening of the concepts of prefabricated buildings and green construction, steel profiles, as a lightweight, high-strength, fire-resistant, and easy-to-install new type of building material, their application fields will continue to expand. From hotels, airports, shopping malls to office buildings and old building renovations, the steel profile system is playing an increasingly important role in various building scenarios. For the L-edge angle steel profile machine, the continuous expansion of the downstream application market will directly drive the growth of equipment demand. Advanced equipment with high precision, high efficiency, and intelligence will occupy a competitive advantage in this round of industrial upgrading.
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  • Technological innovation drives industrial upgrading and promotes the development of automotive lightweighting.
    Technical upgrades lead industry development.The modern cold bending forming machine for automotive profiles has undergone a comprehensive upgrade from traditional hydraulic drive to servo drive technology. The servo motor-driven forming equipment not only improves positioning accuracy but also significantly reduces energy consumption and noise levels, with maintenance costs dropping sharply. In terms of forming accuracy, the axial repeat positioning accuracy of advanced equipment can reach -0.01 mm, and the upper wheel positioning accuracy reaches 0.02mm, which can meet the strict dimensional tolerance requirements of automotive structural components. The half-diameter bending capability is a significant technological breakthrough in current automotive profile cold bending forming machines. Through the four-axis positioning system and ball screw closed-loop variable frequency motor control system, the equipment can achieve one-time forming of irregular shapes such as egg-shaped and elliptical, minimizing deformation during the forming process to the greatest extent. This technological breakthrough makes it possible to achieve efficient production of complex structural components such as car window frames and body reinforcement beams. Intelligentization and automation are deeply integrated.Against the background of Industry 4.0, automotive profile cold bending forming machines are accelerating their evolution towards intelligence. The PLC control system is equipped with a user-friendly touch screen interface, supports multi-language operation, can store multiple product formulas, and enables rapid switching of different specifications of profiles. The intelligent parameter storage system significantly reduces the changeover time, and some advanced equipment can complete the mold change in 30 minutes, with an efficiency increase of 70% compared to traditional equipment. Full-process automation operations have become the industry standard. From feeding, guiding, and forming to welding, cutting, and packaging, the entire production line can operate without human intervention, with only 1-2 people on duty per production line. The integration of the automatic stacking system further reduces manual intervention, ensuring the neat stacking and efficient turnover of finished profile products. Continuous breakthroughs in lightweight material processing capabilitiesFacing the increasing demand for high-strength steel and aluminum alloy materials in the automotive industry, the technical adaptability of cold bending forming equipment is constantly improving. Modern equipment can handle materials such as strengthened steel and galvanized steel with thickness ranges of 0.3-5.0mm. The rollers use Cr12MoV mold steel after vacuum heat treatment, with a hardness of HRC58-62, ensuring no cracking during high-strength steel forming. To address the industry pain point of high-strength steel forming prone to rebound and cracking, equipment manufacturers have optimized the roller curve design and adopted multi-pass progressive roller pressing technology to effectively solve this technical problem. The section size tolerance can be stably controlled within ±0.2mm, the hole position accuracy is fine to ±0.1mm, and the product qualification rate can reach over 99.5%. The market prospect is broad.According to industry research, the cold bending forming machine market is experiencing a rapid growth period. In the automotive manufacturing field, with the explosive growth of the new energy vehicle industry, the production demand for core structural components such as battery trays and body reinforcement beams has significantly increased. The widespread application of lightweight materials and the increase in complex pipe component structures continue to drive the demand for advanced cold bending forming equipment. Industry insiders point out that in the future, cold bending forming technology will evolve towards multi-axis linkage and flexible manufacturing. The implementation of artificial intelligence and machine vision technologies will give equipment the ability to perform online quality inspection, and digital twin technology will be applied to forming process simulation, further reducing trial-and-error costs and accelerating new product development speed. Equipment manufacturers with the ability to provide customized solutions will gain a competitive advantage in this round of industrial upgrading.
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